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From multi billion dollar pharmaceutical campuses and semiconductor fabs to new battery plants and consumer goods factories, U.S. manufacturers announced a range of new enterprises this month.
Spanning fourteen states and representing billions in investment, let's explore the most exciting new manufacturing operations and expansion announced in October.
Hovione more than doubled spray drying capacity at its East Windsor, New Jersey campus by adding 31,000 square feet of new manufacturing space as part of a $100 million expansion. The project positions the contract manufacturer to handle more complex drug products. CEO Jean Luc Herbeaux said the investment “reinforces Hovione’s leadership in spray drying – a core technology platform where we have built extensive know how and capabilities. By advancing our unique technology platforms and expanding our U.S. capacity we are strengthening the foundation that enables our partners to bring complex medicines to patients more efficiently”
Merck announced it will spend $3 billion to create a 400,000 square foot Center of Excellence for Pharmaceutical Manufacturing at its Elkton, Virginia site. The facility will include manufacturing and laboratory space and is expected to generate more than 500 high paying jobs along with thousands of construction roles. CEO Robert M. Davis underscored the significance of the investment, saying, “Today is an important milestone for Merck, for Virginia, for manufacturing in the United States and, most importantly, for the patients we serve.”
Generic drug maker Lupin committed $250 million to a state of the art manufacturing plant in Coral Springs, Florida that will produce 25 essential respiratory medicines. While the company has not disclosed facility size or job numbers, Chief Technical Operations Officer Christoph Funke explained that the expansion is “a core component of our growth strategy,” adding that it builds on Lupin’s local presence and will partner with Florida leaders “to strengthen America’s medicine security”
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Battery storage innovator Eos Energy is relocating its headquarters to Pittsburgh, Pennsylvania, and will invest $352.9 million to expand production of zinc based battery systems. The project will create 735 new jobs as Eos scales manufacturing of long duration batteries. CEO Joe Mastrangelo said the decision “is built upon a strong industrial history, combined with a world class university ecosystem. Pennsylvania is positioning itself at the forefront of America’s energy transition — enabling us to bring America’s battery to scale”
Amkor Technology broke ground on an expanded semiconductor packaging and test campus in Peoria, Arizona, raising its total investment to $7 billion. The campus will feature 2.7 million square feet of buildings dedicated to advanced assembly and test services for high end chips. CEO Giel Rutten described the project as “a bold step in our long term strategy,” noting that Amkor is “building a facility to meet customers’ most advanced needs and to shape the future of semiconductor manufacturing in the U.S.”
Thermal management company XNRGY held a ribbon cutting for its Mesa 1 manufacturing facility in the Phoenix metropolitan area. The plant will produce advanced cooling systems for hyperscale data centers. Although financial and job figures were not disclosed, CEO Wais Jalali called the ribbon cutting “a major milestone for XNRGY” and said the company is growing to meet increasing demand while maintaining an “unwavering commitment to bringing the highest quality manufacturing and technology to meet market needs.”
WCR opened a 212,000 square foot factory in Fairborn, Ohio to manufacture plate heat exchangers. The $15 million facility will employ dozens of workers and significantly shorten lead times. CEO Kim Andreasen noted that the new plant enables WCR to “create plates four times faster, increasing our response time to customer demand exponentially.”
Automotive supplier MAHLE is investing $6.8 million to expand its Lockport, New York, plant with a new test center, assembly lines and warehousing, adding 11 new jobs and retaining 226 existing positions. Said Vice President Stefan Land, “We sincerely appreciate the strong support from state and local officials. Their partnership plays a vital role in enabling our growth and strengthening our long-term commitment to the region,”
BorgWarner will invest $74.9 million to construct a 220,000 square foot manufacturing facility in Henderson County, North Carolina for electric vehicle components. The plant will create 193 jobs with an average salary of nearly $79,000. President and CEO Joseph F. Fadool said the company is “proud to continue to invest in the state of North Carolina to bring an exciting new technology to market and provide jobs to local residents”
Ophthalmic device maker Glaukos has started building an $80 million, 200,000 square foot research and manufacturing complex in Huntsville, Alabama. The site will house R&D, manufacturing and warehousing and is expected to create 150 jobs. CEO Thomas Burns said “We are proud to expand our U.S. footprint with the development of this new state-of-the-art facility to augment our current infrastructure and support our long-term growth plans, underscoring our commitment to American manufacturing and the critical role it plays in advancing healthcare innovation.”
Stellantis announced a $13 billion multi year plan to upgrade manufacturing plants across Illinois, Ohio, Michigan and Indiana for new electric vehicle platforms, engines and transmissions. The programme will create more than 5,000 jobs and modernise several facilities. Said CEO Antonio Filosa “As we begin our next 100 years, we are putting the customer at the center of our strategy, expanding our vehicle offerings and giving them the freedom to choose the products they want and love.”
Italian manufacturer Westrafo will build a 233,000 square foot plant in Trotwood, Ohio, as part of a $15 million investment to produce medium and large power transformers.
Said Westrafo CEO Alberto Cracco. “As CEO, I am convinced that this decision represents a unique opportunity to strengthen our leadership position, enhance our know-how, and offer U.S. customers the quality and reliability that define us.
Taiwanese electronics manufacturer Pegatron cut the ribbon on a 168,784 square foot facility in Georgetown, Texas that will supply advanced electronic assemblies for North American customers. The $35 million project is expected to create hundreds of jobs. Vice president Charles Lin said, “We are thrilled to inaugurate this state of the art manufacturing facility … this significant step allows Pegatron to move forward with providing our customers better solutions and services in [the] U.S.”
Florida based Proven Industries, known for trailer hitches and security devices, is consolidating its operations into a new 80,000 square foot headquarters in Palmetto, Florida. The company has not disclosed investment size or job counts. Founder Ron Lee said the expansion “allows us to meet customer demand while maintaining the hands on, quality control that defines our brand.”
The LEGO Group celebrated a major milestone in the construction of its $1.5 billion manufacturing facility in Chesterfield County, Virginia. Workers placed the final steel beam on what will be a 1.7 million square foot factory, scheduled to employ more than 1,700 people once operational. General manager Jesús Ibáñez said the topping out ceremony “marks a significant moment in our journey to build and open our new U.S. factory, bringing creativity and LEGO® play closer to fans across the region. This achievement reflects the dedication of our team, partners, and local community, all working together to bring this vision to life.”
Las Vegas Container (LVC), a division of Neway Packaging Corp., has expanded its corrugated box manufacturing plant in Las Vegas, Nevada, to support the fast paced demands of third party logistics (3PL) providers and e commerce. The facility now features advanced automation and precision machinery, including a BW Papersystems G Grafix 12600 press, which enables high volume custom packaging with faster turnaround times, reduced lead costs and consistent quality control.
“We know 3PL providers need packaging partners who move as fast as they do,” said Russ Freebury, President. “Our Las Vegas manufacturing plant is built to deliver flexibility, scalability, and efficiency — allowing our clients to fulfill their commitments with confidence.”
Italian tissue paper maker Sofidel will expand its Circleville, Ohio, plant by installing a Valmet TAD (Through Air Dried) paper machine capable of producing 75,000 metric tons of premium tissue annually and adding new converting lines. Said CEO Luigi Lazzareschi,“With this new, significant investment, we are putting down even stronger roots in the United States, improving our ability to meet customer demand and further enhancing our capacity to supply first-quality products through TAD technology”
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