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Key Facts & Trends in the U.S. Apparel Manufacturing Industry

Posted by IndustrySelect on Monday, February 24, 2025

 Key Facts & Trends in the U.S. Apparel Manufacturing Industry


4 MIN. READ

Apparel manufacturing faces many obstacles that have little to do with what consumers choose to wear. Global politics impact the supply chain, while inflation impacts consumer buying habits and confidence. Meanwhile, climate change makes raw material availability more uncertain. Amid these challenges, apparel makers search for strategies to cope. The door is wide open for companies that can help them weather the storm.

Today, we’re checking in on this essential industry, exploring the key facts and trends to help you determine the most likely prospects to target.

Vital Statistics on the U.S. Apparel Manufacturing Industry

According to MNI, publisher and complier of the industrial data that powers IndustrySelect, there are currently 11,539 apparel manufacturing companies in the United States. There are twice as many women-owned apparel manufacturing companies compared to total manufacturing, 4% and 2%, respectively

Apparel producers import more materials than manufacturing as a whole, 15% versus 11%. These companies domestically distribute most of their products, 77%, compared to 70% for total manufacturing. As you might expect, this means that international distribution is lower than for all manufacturing, at 20% in comparison to 29%.

A smaller proportion of apparel manufacturers are publicly owned than of manufacturers in general, 2% and 5%, respectively.

Apparel manufacturers in the U.S. employ 242,495 workers and employment in the sector has grown 0.26% in 2024. Average sales for the sector totaled $160 billion as of February 2025.

You will find the largest percentage of apparel manufacturers, 34%, in the South. Other geographic distributions are more or less even, with 25% in the Midwest, 22% in the Northeast, and 20% in the West. Opportunities exist countrywide for sellers with products and services attractive to various subindustries.

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Looking for apparel industry manufacturers? Learn more about the Apparel & Other Textile Products Industrial Database, featuring 11,000 U.S. apparel companies and their 23,000+ executives. 

Understanding the Sectors that Make Up the Apparel Industy

Eight subindustries make up the apparel industry. The supplies and services they need will vary with the goods produced.

Suits and Coats

The market for suits and coats is growing. A desire for ecologically friendly materials and sustainability drives the upward trend. Projections show growth continuing through 2027. Current forecasts depend on gross domestic product and consumer behavior. If these forecasts change, sales may as well.

Undergarments

An interesting theory from The Motley Fool holds that men's underwear sales can help forecast recessions. It proposes that when men are nervous about spending money, their undergarment purchases decrease. After the nerve-wracking times hit in 2020, sales declined by 12%. Still, as the economy picks up, sales are expected to rise. The need for components such as elastic should increase as well.

Shirts and Trousers

You may find men wearing dressier pants than in recent years. Shirts are transitioning to more comfortable construction. These changes will mean a shift in materials. If you are a prospective vendor of these goods, now is a good time to get a foot in the door.

Hats, Caps and Millinery

Projections have this subindustry experiencing significant growth. Historically, millinery has been a top industry for women. If you specialize in or are interested in serving the needs of women-owned businesses, this subindustry may be the prospecting field you need.

Outerwear

Garment design in this subindustry leans toward the needs of younger consumers, specifically Gen-Z and millennials. Manufacturers will be purchasing materials that provide comfort. Sustainability is also a significant concern for buyers in this demographic. Selling fabrics with high natural fiber content or providing recycled polyester yarns will give you entry into this sector.

Fur Goods

Fur sales are controversial. The first state ban on the sales of new fur garments went into effect in 2023 in California. Many upscale department stores are getting out of the fur business. Some major conglomerates also pledged to go fur-free. Still, many design houses use fur. These include Versace, Calvin Klein, and Gucci. In addition to fur, this industry also uses a variety of chemicals. If those are part of your line, makers of fur goods may be prospects.

Miscellaneous Apparel.

This category includes bathing suits, gloves, robes, and belts. Some of these are sold by specialty retailers and tailors in conjunction with accessories. The needs of the manufacturers will vary according to the items they produce.

Miscellaneous Fabricated Textiles

This subindustry makes products from purchased materials. The work may involve adding embroidery or other decoration to apparel. Manufacturers may work on a contract or fee basis. These companies could be a market for embellishment-oriented products.

While various sub-industries offer different opportunities, most are affected to some extent by general trends in the apparel industry.

Trends and Outlooks for the U.S. Apparel Industry

What are some emerging trends in the industry? Let's take a look:

Sustainability, Tariffs & Onshoring: Consumer preferences are shifting towards ethically produced, high-quality, and sustainable clothing. There is a growing interest in fair labor practices and environmentally friendly production methods. Despite the dominance of offshore manufacturing, there is a strong sentiment among consumers for American-made clothing, although the higher cost of domestic production remains a significant barrier. Recent tariff policies are expected to have a substantial impact on the industry. The imposition of a 25% tariff on imports from Canada and Mexico, along with an additional 10% on goods from China, has led to increased import prices and higher retail prices. The "America First Trade Policy" aims to reduce the trade deficit and counter unfair trading practices, but it has created challenges for U.S. apparel companies that rely heavily on imports, necessitating strategic adjustments.

The Rise of Direct to Consumer Some manufacturers are bypassing retail outlets and selling through their own online stores. This allows a shift toward more personalization. This strategy may require the use of materials and shipping methods more favorable for direct-to-consumer sales. If you deal in logistics or packaging, this trend may offer you a sales opportunity.

Technology Technological advancements are also playing a crucial role in the industry's evolution. Efforts to reshore manufacturing and integrate automation are creating new opportunities, but scaling these initiatives remains challenging due to the complexities involved. Like many other manufacturers, apparel makers are jumping aboard the artificial intelligence (AI) train. They are using new digital resources to streamline operations and develop strategies. If your company provides this type of technology, these companies may be approachable. 

The pandemic accustomed many consumers to exercising and working in informal, comfortable clothing. That sparked the growth of Athleisure, a style that works for both athletic and leisure pursuits. These garments include yoga pants and hoodies. This market continues to grow.

To take advantage of any of these trends, you need to reach decision-makers who can act on your proposals. IndustrySelect can help.

Making Contact with the U.S. Apparel Industry

Looking for apparel industry manufacturers? Learn more about the Apparel & Other Textile Products Industrial Database, featuring 11,000 U.S. apparel companies and their 23,000+ executives. 

Need to contact manufacturers in general? By using IndustrySelect, you can make each contact count. Tap into 360,000+ U.S. industrial companies and identify your best prospects by industry, company, location, and size. IndustrySelect keeps an up-to-date database of executives' names, titles, and all-important email addresses. Set up your free demo account of IndustrySelect, loaded with 500 real company profiles and see how your prospecting field can grow.

 

Want to keep up with the latest sales and marketing trends and exclusive industrial statistics from MNI? The free weekly IndustrySelect Insider email is the industry's top source for sales, marketing and industrial news you can't find anywhere else. Subscribe here.




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